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High
equipment reliability is essential to
competing in the global
marketplace.
Unfortunately, many manufacturing
plants struggle with aging and unreliable
equipment, over-worked operators and
maintenance techs and lack of
implementation know-how.
Studies
show that planned
maintenance is only 25% the cost of
reactive
maintenance,
and requires a smaller staff. In addition,
higher reliability boosts throughput,
frees up hidden plant capacity and
improves material flow.This workshop is
designed to help you transition from
reactive to planned maintenance in quickly
and cost-effectively.
In this
workshop, we'll discuss a
powerful
approach to maintaining high levels of
asset availability and
efficiency.
The objectives of Zero Breakdowns, Zero
Accidents and Zero Defects are a powerful
way of mobilizing the entire organization
around common goals and building the
skills and knowledge to operate and
maintain equipment more
effectively.
The
key to high reliability success is a
sound, practical implementation strategy
that involves the entire
organization.
Total
Productive Maintenance (TPM) can be a
powerful tool in advancing productivity,
but less than 5% or plants achieve
significant success after 3 years.
Reliability-Centered Maintenance
(RCM) utilizes research from the
aerospace industry but has proven
difficult to implement across other
manufacturing sectors.
In
this workshop, we'll combine best
practices from the areas of TPM and
RCM
into a practical, rapid approach to
improving reliability.
Some of
the results of achieving world-class
reliability include:
- 36%
reduction in overall maintenance costs
within 3 years
- 69%
increase in plant capacity without
adding people or equipment
- 77%
reduction in quality defects within 9
months
- 20%
improvement in customer service levels
within 6 months
- 91%
reduction in employee lost-time cases
within 2 years
This
two-day workshop is packed with practical
tips, techniques and case
examples
to help you get the most out of your
equipment while developing the skills,
confidence and pride of your
people.
To
schedule this workshop at your
facility,
please click
here,
and we'll be happy to answer your
questions and discuss possible
dates.
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