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You
need to deliver on aggressive Cost,
Quality and Delivery objectives, but past
efforts have yielded only small
improvements. You'd like to increase
manufacturing efficiency and create a
leaner facility, but are worried about the
90%-plus failure rates of traditional Lean
initiatives. Fortunately, there is an
affordable solution!
One
food processing facility increased profits
by $2 million a year while simultaneously
improving employee morale and job
satisfaction.
A
custom job shop was able to reduce lead
times by over 50%, boosting profits by
nearly 40%, by fully engaging employees.
Granite
Bay can help your organization as well. We
can work with you to mobilize your entire
organization to participate in rapid
implementation and quickly generate
substantial improvements in Cost, Quality
and Delivery.
The
Results You Can Expect
A
high-performance operation requires
successful application of proven
Best
Manufacturing
Practices
by
a committed, motivated and skilled work
force. Accelerating
PerformanceSM
can deliver the following
results:
- Reduced
lead
times
and
improved service levels
Committed
employees
striving for better productivity,
quality and customer
service
- Fewer
quality
defects
and higher yields by engaging employees
and building in quality at the point of
manufacture
- Improved
work
methods
that result in less equipment
downtime, scrap, rework and
non-value-added activities
- A
renewed sense of
teamwork
throughout the organization where
various units work in unison to better
serve the end customer
- Higher
profits
through increased manufacturing
efficiencies and reduced
costs
We
will identify productivity and quality
improvements that will recover the costs
of the program at least three times over
in just a few months - and we work with
you until the objectives are achieved.
Accelerating
PerformanceSM
helps you by:
- Eliminating
manufacturing
waste
and increasing productivity,
- Rallying
your entire organization around common
goals and
- Creating
a process of continuous improvement
plant-wide
Here's
how it works:
1.
We target an area for improvement
First,
we look at the critical processes in your
operation to identify opportunities to
improve flow, lead time, process
reliability and product quality. We
compare current practices and performance
against world-class benchmarks and select
one or two processes, lines or areas where
we can make substantial improvements
fairly quickly. Finally, we establish
specific improvement targets and a
timeline for achieving them.
2.
We assemble a SWAT team and provide
training
Next we deploy a process
improvement (SWAT) team and arm them with
the knowledge and skills to attack
specific problem areas. We discuss
Best
Manufacturing
Practices
to be applied and generate additional
improvement ideas for quick
implementation.
3.
The team implements new methods, ideas and
improvements
We work with the team on rapid
implementation of improvements, test the
new process and measure the results.
Within a matter of days or weeks, the area
has demonstrated significant improvements
in Cost, Quality and Delivery
performance.
4.
We ensure continuous
improvement
We help implement a system to
sustain the gains and ensure continued
progress. The work teams assume
accountability for Cost, Quality
and Delivery. Plant leaders coach for
continuous improvement and operating
performance is made visible plant-wide.
Finally, SWAT teams are deployed
plant-wide (resources permitting) to
improve other critical
processes.
Ready
to get started? To schedule an on-site
consultation, or to find out more, give us
a call, email
us
or fill out and submit the
Initial
Information
Questionnaire.
Granite
Bay Consulting,
Inc.
Telephone: (916) 797-2263
Fax: (916)
797-2268
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