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Implementing
Best Practices in Multishift
Operations
A
one-of-a-kind workshop that discusses practical,
proven strategies
for implementing World-Class Manufacturing in
Multishift Operations
Dear
Manager,
Competitive
global cost pressures and increasing demands from
customers are requiring manufacturers to build
products faster, better and cheaper. By learning to
apply proven Best Manufacturing Practices,
the worlds most successful companies have
been able to simultaneously cut costs, improve
quality and slash lead times - all while BOOSTING
employee morale.
But a
multiple-shift operation poses a challenge because
of the potential for disconnects that
result in reduced throughput, more waste and longer
lead times. Operating multiple shifts can wreak
havoc on the 5 Cs: communication, coordination,
continuity, consistency & commitment. We
need is a system that fosters common goals and a
seamless flow throughout the plant.
Granite Bay has
studied the unique challenges of shift operations
for over 20 years. This two-day seminar will
highlight Best Practices in 24-hour
management from the worlds most
competitive plants in the Americas, Australia,
Asia, Europe and the Middle East. It is jam-packed
with practical tips, techniques and strategies
for building a high-performance multishift
operation. By learning to apply proven Best
Practices, youll achieve substantial
improvements in Cost, Quality, Delivery, Safety and
Morale in less than a year.
So whether
youre looking to create a leaner, more
productive operation, improve capacity utilization
or explore alternative shift scheduling systems,
this seminar will address practical, proven
solutions.
Please join us in
Raleigh, NC March 31-April 1, 2008 for this
one-of-a-kind workshop. To schedule a customized
program at your facility, simply call (916)
797-2263 or send
us an email.
Best
wishes in your pursuit of World-Class
Operations!

Don
Penkala
President/Seminar
Leader
Top
10 Reasons to
Attend
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1
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Benchmark
best practices from
world-class plants
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2
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Apply
lean manufacturing principles
across all shifts
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3
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Reduce
shift operating
costs
by 20-30%
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4
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Create
seamless intershift
communications
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5
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Explore
alternative shift schedules
that boost capacity, ROA &
morale
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6
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Implement
Kaizen (continuous
improvement)
around-the-clock
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7
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Optimize
plant capacity
utilization
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8
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Improve
equipment reliability through
round-the-clock TPM
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9
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Transform
plant supervisors into
"value-added"
leaders
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10
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Achieve
measurable improvements within
6 months!
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Seminar
Outline
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Day
One
1.
Introduction to 24-Hour
Management
- Building
a
competitive
advantage
- The
5 Cs of 24-hour
management
- Benchmarking
world-class
operations
- Performance
results from successful
plants
- Self-Assessment: How
does your plant measure
up?
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2.
Best Practices in Achieving
Seamless Flow
- Identify
the hidden inefficiencies that
cost millions
- Reduce
costs with seamlesss
operations
- Increase
ouput by 9% right
away
- Increase
capacity with zero hiring
& capital
investment
- Balance
operations on and across
shifts
- Optimize
equipment utilization and lead
time
- Improve
equipment uptime & process
reliability
- Exercise
- Slash lead times and
increase asset
utilization
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3.
Best Practices in 24/7
Communications
- Communicating
effectively across all
shifts
- Improve
shift leader/team
communications
- Improve
cross-shift communication -
tools, participation, agenda
and scheduling
- Stagger
shifts to dissolve intershift
barriers
- Make
performance visible
plant-wide
- Exercise
- Redesign a plant's
24/7
communication
strategy
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4.
Best Practices in Employee
Empowerment
- Engage
the entire work
force
- Implement
cross-shift teams
- Ensure
continuous improvement
(CI) around-the-clock
- Standardize
processes and
procedures
- Exercise
- Develop a sustainable
plant-wide CI
process
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Day
Two
5.
Best Practices in Shift
Scheduling
- Is
your shift schedule
cost-effective?
- Key
considerations in shift
schedule design
- Examples
of 8-, 10- & 12-hour
schedules
- 8s,
10s & 12s: pros and
cons for managers and
employees
- Fixed
or rotating shifts: which is
best?
- Designing
& implementing a
lean shift
schedule
- Exercise
- Evaluating your current
shift schedule
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6.
Best Practices in Shift
Leadership
- Create
a lean organization
structure
- Shift
supervisors vs. process
managers
- Develop
"high-performance" plant
leaders
- Reduce
"fire-fighting" to improve
processes and develop
people
- Exercise
- Develop
high-performance first-line
leaders
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7.
Best Practices in 24/7 Management
Support
- What
is your ideal shift staffing
level?
- Training
tips & strategies for
multishift
operations
- Provide
essential support for the late
shifts
- Recruit
and retain quality employees
for shift work
- Exercise
- Create a roadmap to
improvement for your
facility
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Who
Should Attend?
Executives,
plant/operations managers, shift
supervisors and professionals
from HR, Quality, Maintenance,
Engineering and Training &
Development will receive
excellent
value.
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Date
and Location
Monday
& Tuesday, March 31 -
April 1,
2008
in
Raleigh,
NC
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Tuition
and Registration
Successful
implementation requires
plant-wide support and
commitment,
so why not train as a
team?
- Standard
tuition: $1295 per person
- Register
2 or more and save
15%
- Register
4 or more and save
25%
Tuition
includes the seminar manual
(approx. 200 pages),
reference materials, continental
breakfasts, refreshments and
lunches, a free E-zine and a free
follow-up telephone consultation
following the seminar.
To
register,
please
click
here.
To
pay be credit card, please
click
here.
Your
satisfaction is
guaranteed!
To ensure a positive learning
experience, attendance will be
limited so respond early with
your paid reservation to
guarantee a spot. Payment is due
two weeks prior to the seminar.
We cannot issue refunds after
this date, but if you need to
cancel, you may send a substitute
or receive credit towards a
future seminar. Please note that
there is a $100 processing fee
for all cancellations. Hotel
information will be sent along
with confirmation of
registration.
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Have
a Large Team to Train?
Successful
implementation on the shop floor requires
the support and commitment of top &
middle managers as well as front-line
supervisors. Training as a team can help
accelerate change and elicit plant-wide
involvement. Implementing Best
Practices in Multishift Operations can
be brought directly to your facility,
custom-tailored for your specific needs.
For info. about on-site
training,
click
here
or
call us at (916) 797-2263.
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